SERVICES

Cheng Lian provides custom die casting services from tooling design, aluminum casting, CNC machining to surface treatment

Tooling Design & Mold Fabrication


Custom Tooling for Complex Die Cast Parts


We design and fabricate molds in-house to ensure speed, cost efficiency, and accuracy from day one.

Capabilities

Tooling lead time: 30-45 days

Mold life: up to 100,000 shots

Simulation software for mold flow

Materials: H13, 8407, 8411, 2344 steel optional

Customizable inserts, sliders, cooling channels

Tooling Design & Mold Fabrication

Process Flow


01

RFQ & Technical Review

Scheme designation

We review 2D/3D drawings, tolerances surface requirements, material selection. and expected lifetime to ensure full technical clarity.

02

DFM & Moldflow Simulation

DFM & mold flow analysis

Draft analysis, wall thickness uniformity R-radius, filling pattern, air traps, weld lines,thermal hotspots

03

Mold Architecture Design

Mold structure design

Define parting line, slider/lifter mechanism, ejector system, cooling channels, gating & overflow layout.

04

Material Preparation 04 & Heat Treatment

Steel cutting & CNC machining

Tool steel cutting, rough lifter mechanism stress relief, hardness treatment (HRC 42-48 typical)

05

Precision Machining

Scheme designation

CNC high-speed milling, WEDM slow wire-cutting, EDM spark erosion, grinding, bench fitting

06

Mold Assembly & Function Testing

DFM & mold flow analysis

Slider/lifter fitting, ejector alignment parting surface fitting, cooling circuit leakage test.

07

TO/T1/T2 Trial 07 & optimization

Mold structure design

Trial shots, dimensional inspection, surface review, process parameter tuning, engineering changes if needed.

08

Final Approval & Production Handover

Final Approval & Production Handover

Mold documentation, QC records stable parameter sheet, and delivery arrangement.

Tooling Equipment


FAQ


Q

Do you provide PPAP or dimensional reports?


A
Yes,PPAP, FAI, or CMM reports are available upon request.
Q

Can you do machining only (without casting)?


A
Yes,we accept CNC-only jobs with customer-supplied castings or billets.
Q

Do you provide RoHS or REACH-compliant finishes?


A
Yes, most coatings meet RoHS/REACH and environmental standards.
Q

Can I choose between gloss, matte or textured finishes?


A
Yes, we ofer gloss, matte, semi-gloss and custom textured options.
Q

ハイライト、マット、またはキメ感のある表面を選択できますか?


A
はい、明るい面、マット、半マット、カスタムきめの面をサポートしています。
Q

環境に配慮したコーティングをサポートしていますか。


A
私たちの表面処理の大部分はRoHS/REACH基準に準拠しています。

Case Study Example